Synthetic & Melt Blown CNC Knife Pleating and Hotmelt Gluing Line
Synthetic & Melt Blown CNC Knife Pleating and Hotmelt Gluing Line

Synthetic & Melt Blown CNC Knife Pleating and Hotmelt Gluing Line

Suitable materials for pleating like: wooden paper, non-woven, P.P synthetic media, glass fiber, active carbon, mesh, and multi-layers pleating.
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Synthetic & Melt Blown CNC knife Pleating and Hotmelt Gluing Line

 

 

Synthetic & Melt Blown CNC Knife Pleating and Hotmelt Gluing Line is a production line specially designed for processing synthetic fiber and meltblown fiber materials. The production line combines two processes: CNC knife folding (or embossing) and hotmelt adhesive coating. The Synthetic & Melt Blown CNC Knife Pleating and Hotmelt Gluing Line is mainly used to produce various filter materials, non-woven fabrics and other products, especially those applications that require high-precision folding and strong bonding. By integrating CNC knife folding and hotmelt adhesive coating technology, the production line can achieve an efficient, precise and stable production process.

 

Main process links
1.CNC Knife Pleating

  • Function: Use CNC technology to control the knife to perform precise folding processing on synthetic fiber or meltblown fiber materials to form the required folds or shapes.
  • Features: High precision and high efficiency, it can automatically complete complex folding shapes according to the preset program to ensure product consistency and quality.

2.Hotmelt Gluing

  • Function: Apply hot melt glue on the folded material to achieve a firm bond of the material.
  • Features: Hot melt glue has the characteristics of fast curing and can achieve high-strength bonding in a short time; at the same time, the hot melt glue coating process is easy to control and can achieve uniform glue layer distribution.

 

Production line advantages

  • High efficiency: The combination of CNC tool folding and hot melt glue coating technology greatly improves production efficiency and shortens production cycle.
  • Precision: The use of CNC technology to control the tool and glue coating system ensures the consistency of processing accuracy and product quality.
  • Stability: The production line is reasonably designed, the equipment performance is stable and reliable, and it can run continuously for a long time without failure.
  • Flexibility: It supports the combined production of multiple materials and processes and can meet the customized needs of different customers.

 

Synthetic & Melt Blown CNC Knife Pleating and Hotmelt Gluing Line is an efficient, precise and stable production line specially designed for processing synthetic fiber and meltblown fiber materials. Through the combination of CNC knife folding and hot melt adhesive coating technology, this production line can achieve high-quality and efficient production processes and is widely used in many fields. When selecting a supplier, it is recommended to consider factors such as its technical strength, product quality, and after-sales service to ensure the smooth operation of the production line and the high-quality output of the product.

 

Pleating Part:

Full-auto CNC knife paper pleating machine

Suitable materials for pleating like: wooden paper, non-woven, P.P synthetic media, glass fiber, active carbon, mesh, and multi-layers pleating.

 

General description
The device is applicable to any material or multilevel material folded filter paper.


Specification

Max width

700mm

Adjustable pleating height

3-70mm((Pleat depth can be changed automatically by CNC control)

Pleating speed

0-400pleats/min

Power supply

380V/220V/50hz

Motor power

4kw

Pre-heating power

10KW

Heating temp

normal-300℃

Working air pressure

0.6Mpa

M/C weight

950kg

M/C size

Slitting 1400x1600x1400 (L×W×H)

Pleating 2000×1600×1600mm(L×W×H)

 

Features
●The folding machine adopts upper and lower knife alternatively perform folding, from the knife automatic adjustment by computer, can reach different fold higher requirements, accurate size.
●In the paper folding machine automatic dotting counter, folding processing and preheating and forming etc.
●This machine can also be folded all the different rules of fold change.
●Folding knife of this machine can change any angle, ensure the folding does not damage any kind of filter material.
 

Applications
This production line is suitable for the automobile industry three, hydraulic industry, purification industry, the water treatment industry.

 

Gluing Part:

Specification:

Diameter of paper roll

≤700 mm

Width of elements

≤ 650mm

Width of product

≤ 650mm

Production capability

25m/min

Adjustable height range

8-80mm

Distance between gluing lines

25.4mm

Number of gluing lines

2*26 lines

Power supply

380V/220V/50HZ

Hotmelt applicator pre-heating power

18kw

Motor power

1.5kw

Working air pressure

0.6Mpa

 

Features
● This machine adopts automatically mechanical, electrical and pneumatic control as a whole, which is high efficiency and steady working.
● The operation adopts the computerization control screen which is easy view and easy operation.
● The air-bulking shaft is used when paper feeding, also equipped with the tensile force brake control system, which can control tensile force of paper feeding automatically.
● The pleating height can be chosen freely, the servo-control system can accurately ensure pleating and gluing neatly.
● Easy to choose any of six gluing functions like" continuously, separately, two sides, one side, auto, manual."
●The running speed of the machine can be regulated easily.
● The pleating height adjusted and the front-back movement of the paper collecting system can be regulated easily and steadily.
●The convey speed of the conveyer system is stepped by the system thought the computer regulation

 

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