HDAF Horizontal Gluing Machine

HDAF Horizontal Gluing Machine

●The inner and outer mesh is well posited together with paper by the hot melt. And the paper is in tucked even under big air pressure.
●The filter gulled with hot melt will prevent the resistance from increasing by being no space between two pleats when filter paper pressured.
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HDAF Horizontal Gluing Machine
 

 

HDAF Horizontal Gluing Machine, the horizontal glue machine in the heavy-duty air filter production line, is mainly used to bond and fix the filter materials during the production process of air filters (especially heavy-duty air filters). Its working principle can be summarized as follows:

1. Pretreatment stage
Material preparation: First, prepare the air filter materials (such as filter paper, filter screen, frame, etc.) to be bonded, and perform necessary pretreatment, such as cleaning and cutting.
Positioning and placement: Place the pretreated materials on the workbench of the machine according to the design requirements to ensure the accurate position of the materials.
2. Gluing and bonding stage
Gluing system: HDAF Horizontal Gluing Machine is equipped with a sophisticated gluing system that can evenly apply hot melt glue or other types of adhesives to the parts that need to be bonded according to preset procedures and parameters. Controlling the amount of glue is crucial to ensure both bonding strength and avoiding waste and pollution.
Heating and bonding: After gluing, the machine heats the adhesive to make it soften quickly and have good fluidity. Subsequently, different layers of materials are tightly bonded together by mechanical pressure or vacuum adsorption.
3. Molding and curing stage
Molding: During the bonding process, the machine will perform molding treatments according to the design requirements of the air filter, such as folding, curling, etc., to ensure that the shape and size of the filter meet the standards.
Curing: After the bonding is completed, the filter needs to be cured for a period of time to ensure that the adhesive is fully cured and reaches the expected bonding strength. The length of the curing time depends on the type of adhesive and the machine settings.
4. Subsequent processing and testing
Trimming and cleaning: After curing, the filter is trimmed and cleaned as necessary to remove excess adhesive and impurities.
Quality inspection: Finally, the air filters produced are quality inspected, including appearance inspection, dimensional measurement, performance testing, etc., to ensure that the product quality meets relevant standards and customer requirements.
Key technical parameters
Production capacity: Generally, the HDAF Horizontal Gluing Machine has a high production efficiency and can achieve a production speed of 3-5 pieces per minute (the specific value may vary depending on the machine model and configuration).
Scope of application: The machine is suitable for the production of air filters of various specifications and types, including but not limited to heavy-duty air filters, automotive air filters, etc.
Automation: Modern HDAF Horizontal Gluing Machine usually has a high degree of automation, which can realize the whole process of automatic feeding, automatic gluing, automatic bonding, automatic molding, etc.
 

 

Consists

  • Decoiler
  • Driver of upper glue gun
  • Driver of lower glue gun
  • Computer control cabinet
  • Hot melt applicator

 

Specification:

Production capacity

3-5pcs/ min

Air filter length

≤ 950mm

Air filter diameter

φ100mm

Power supply of the main machine

220V/ 50HZ

Working air pressure

0.6Mpa

Power of the hotmelt applicator

380V/ 50HZ

Capacity of the hotmelt applicator

20L

Power of the hotmelt applicator

6KW

 

Features:

  • The inner and outer mesh is well posited together with paper by the hot melt. And the paper is in tucked even under big air pressure.
  • The filter gulled with hot melt will prevent the resistance from increasing by being no space between two pleats when filter paper pressured.
  • The pitch of the machine can be adjustable according to the size of the filters through the PLC computer control system. The hot melt can be glued both in from of straight and spiral.
  • The inner and outer circle can be glued both or independently with the electrical adjusted,.
  • This machine can be operated both automatically and manually.
  • This type of machine is used for gluing the hot melt on the inner and outer surface of the heavy duty air filter.

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